Water-cooled electromagnetic slurry magnetic separator-Nonmetallic ore purification and iron removal professional equipment

Automatic water-cooled electromagnetic slurry wet magnetic separator

Product Overview

Automatic Water-cooled Electromagnetic Slurry Wet Magnetic Separator is a new generation of intelligent magnetic separation equipment researched and developed by our company by adopting high-efficiency water-cooled electromagnetic technology, which has the outstanding advantages of high magnetic field strength, low temperature rise, energy-saving and high-efficiency, and full-automatic operation. With the innovative dual-function design of counter-flow and up-and-down backwash system, the water-cooled electromagnetic slurry magnetic separator can be widely used in the purification of non-metallic ores such as potassium feldspar, quartz sand, kaolin, lithium, etc., as well as in the fields of iron ore selection and industrial wastewater treatment.

Core advantages

1. High-efficiency magnetic separation performance

✅ Ultra-high magnetic field strength: optimized electromagnetic coil design, magnetic field strength far exceeds the industry standard.
✅ New cavity structure: Enhance the contact efficiency between the slurry and the magnetic field, and increase the iron removal effect by more than 30%.
✅ Countercurrent and downstream dual mode: according to the characteristics of minerals, you can choose countercurrent (fine sorting) or downstream (large capacity) process.

2. Intelligent water cooling system

✅ High-efficiency deionized water circulation cooling: rapid heat dissipation through hollow copper tubes, ensuring 24-hour continuous and stable operation of the equipment.
✅ Automatic temperature control: real-time monitoring of the coil temperature, intelligent adjustment of water flow, temperature rise control at ≤ 15 ℃.
✅ Upper and lower backwash design: Thoroughly clean the magnetic medium to avoid the accumulation of impurities affecting the sorting effect.

3. Automation control

✅ PLC full-automatic programming: one key start and stop, automatically adjust the magnetic field strength, slurry flow rate and other parameters.
✅ Touch screen human-machine interface: real-time display of temperature, current, processing capacity and other key data.
✅ Failure self-diagnosis: automatic alarms and tips for maintenance points, reducing downtime.

4. Economical and practical

✅ Energy saving of more than 30%: lower energy consumption per ton of ore compared to traditional electromagnetic machines.
✅ Low maintenance cost: modular design, easy replacement of key components.
✅ Strong adaptability: it can handle all kinds of slurry with particle size of 0.1-5mm and concentration of 10-40%.

III. Technical Parameters

Scope of application

1. Depth purification of non-metallic ores

• Quartz sand: Fe₂O₃ content can be reduced to less than 0.01% to meet the requirements of photovoltaic glass, electronic grade silicon powder.

• Feldspar (potassium/sodium feldspar): effectively remove mica, ilmenite and other weak magnetic impurities, whiteness enhancement of 5-10 degrees.

• Kaolin: iron removal and whitening to meet the standards of high-end ceramics and paper coating.

2. Metal ore sorting

• Iron ore roughing: enrichment of low-grade iron ore.

• Tailings re-election: recovery of hematite, limonite and other difficult minerals.

3. Industrial Applications

• Iron and steel mill wastewater: remove suspended iron powder, water quality to meet the discharge standards.

• Purification of chemical raw materials: titanium dioxide, mica powder and other fine iron removal.

V. Working Principle

1. Slurry feeding: through the intelligent feeding system evenly into the sorting chamber.

2. Electromagnetic adsorption: under the adjustable strong magnetic field, iron and weak magnetic impurities are adsorbed to the surface of magnetic media.

3. Backwash cleaning: the upper and lower high-pressure water backwash completely removes the adsorbed impurities.

4. Concentrate collection: the purified slurry is discharged from the concentrate outlet, and the tailings enter the sedimentation tank.

Selection Guide

After-sales service

✔ Warranty policy: host 1 year, electromagnetic system 3 years warranty
✔ Technical support: free on-site installation and commissioning, provide process package design
✔ Accessories supply: national 24-hour emergency response

Water-cooled electromagnetic slurry magnetic separator through the ultra-high magnetic field + intelligent water cooling + automatic control of the triple technical breakthroughs, to solve the traditional magnetic separator high energy consumption, rapid temperature rise, maintenance difficulties and other industry pain points, especially for the removal of iron purity requirements of the strict requirements of the high-end minerals processing field. Fully automatic water-cooled electromagnetic slurry magnetic separator equipment can be customized according to customer demand countercurrent/downstream mode, and equipped with IOT remote monitoring function, helping enterprises to achieve intelligent production upgrade.

Welcome to contact our technical team for technical solutions!