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Rutile production line and process solutions

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Rutile Production Line and Process Solution

Rutile Beneficiation Process-Rutile Equipment Configuration

I. Program Overview

Rutile (TiO₂), as an important titanium ore resource, has key application value in paint, welding rod, titanium dioxide and other industries. Rutile beneficiation production line and process solution adopts "gravity separation - magnetic separation" combined process, through the multi-stage sorting design to achieve efficient separation of rutile and zircon, monazite and other associated minerals, concentrate TiO₂ content can reach more than 90%, especially suitable for seashore sand ore and weathered crust type rutile ore sorting.

Rutile beneficiation process

  1. Pre-treatment section

    • Trommel screen/rotary scrubber

      • Remove shells, weeds and other impurities

      • Processing capacity: 50-200t/h

      • Water consumption: 1-1.5t/t ore

  2. Gravity enrichment section

    • Spiral chute group

      • Ore feeding concentration: 30-35%

      • Classification particle size: +0.074mm

    • Shaking table (optional)

      • Processing -0.5mm fine grains

      • Stroke adjustable 8-22mm

  3. Magnetic separation section

    • Wet magnetic separator

      • Field strength: 0.12-0.8T

      • Remove ilmenite and other magnetic minerals

    • Drying system

      • Indirect heating (temperature ≤120℃)

    • Dry magnetic separator

      • Field strength: 1.0-1.5T

      • The final concentrate TiO₂≥90%

Third, rutile beneficiation production line equipment configuration program

Process section Core equipment Technical Parameters Quantity
Ore washing Rotary scrubber Φ2.4×6m 1
Gravity separation Spiral chute Capacity 2-4t/h-set 20
Magnetic separation Wet magnetic separator CTB-1050 2
Drying Rotary dryer Φ1.5×12m 1
Selection Dry magnetic separator YCBG-1216 2

Rutile production line program advantages

  1. High-efficiency sorting

    • Recovery rate of gravity separation ≥85

    • Magnetic separation efficiency ≥95%.

    • Stable TiO₂ content in concentrate

  2. Energy saving and environmental protection

    • Water recycling utilization rate ≥90

    • No chemical additives

    • Tailings can be comprehensively utilized

  3. Stable and reliable

    • Wear-resistant equipment design

    • Simple and easy to operate

    • Adapt to the characteristics of beach sand ore

Rutile Beneficiation Technical Services

  1. Ore Evaluation

    • Selectivity test

    • Rutile beneficiation process program recommendation

  2. Production Support

    • Rutile equipment supply
    • Rutile beneficiation production line site planning, drawing design
    • Rutile equipment installation and commissioning guidance

    • Operation training

Rutile beneficiation production line and process solutions can choose the most suitable rutile beneficiation process according to the specific nature of the ore, to ensure that the technical and economic indicators are optimal, welcome to consult for rutile production line program and quotations.

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