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Chromite Sand Processing Line and Process Flow

OreSolution provides integrated processing solutions for Chromite Sand. Our tailored flowsheet employs gravity and magnetic separation to efficiently extract high-grade chrome concentrate. The custom design maximizes Cr₂O₃ recovery, backed by direct equipment supply and technical expertise from the manufacturer.

 

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sand chrome ore beneficiation production line and process flow

sand chrome ore production line,sand chrome ore beneficiation process,sand chrome ore equipment

Overview of Sand Chrome Ore

Sand chrome ore (ferrochrome ore) is an important strategic mineral resource, widely used in metallurgy, refractory materials and chemical industry. This sand chrome ore production line and process flow solution adopts the process flow of "ore washing - spiral chute gravity sorting - magnetic separation and iron removal" to realize the high efficiency enrichment and purification of chromite ore, which has the advantages of simple process, energy saving and environmental protection, low cost, large processing capacity, etc., and can significantly improve the economic benefits of mineral processing.


Sand Chrome Ore Beneficiation Process

Core Process

    1. Feed pretreatment system

      • Bin storage and uniform feeding

      • Preliminary screening and washing by trommel screen/rotary scrubber

    2. Gravity Separation System

      • Spiral chute roughing and enrichment (primary separation)

      • Spiral chute sweeping (secondary separation and recovery)

    3. Magnetic Separation System

      • Iron removal by dry/wet magnetic separator

      • Multi-stage magnetic separation can be configured (depending on the iron content of the raw ore)

Optional extended process:

  • Jigger sorting (for coarse chrome ore)

  • Shaking table to increase the grade of chute concentrate (for high grade requirements)

  • Flotation process (for complex associated ore)


Advantageous features of sand chrome ore beneficiation process

1. High efficiency enrichment

Spiral chute double-stage sorting (roughing + sweeping), to ensure efficient enrichment of chromite ore.
✅ Adaptable to 0.1-5mm particle size range, covering fine-grained chrome ore recovery.

2. Energy saving and environmental protection

🌱 Recycled water utilization rate >90%, significantly reducing fresh water consumption
No additives, environmentally friendly process

3. Simple process, low operating costs

🤖 S piral chute gravity beneficiation is the main process, the spiral chute does not need power, and there is no pharmaceutical costs, the overall process is simple, low operating costs

3. large processing capacity

🤖 F ree configuration of processing capacity, a production line can be configured to tens of thousands of tons per day.

4. Flexible to adapt to different ore characteristics

🔬 According to the ore embedded particle size, mud content, iron impurity content adjustment process
🛠️ supports dry/wet magnetic separation, adapting to different sorting needs.
📈 Processing capacity can be customized (20-500t/h) to meet the needs of small and medium-sized to large-scale processing plants.


Core equipment recommendation for sand chrome ore production line

Pre-treatment section

Equipment Type Recommended Model Processing capacity Core Function
Rotary scrubber Customized 30-350t/h Integrated washing, crushing and screening
Heavy duty trommel screen Customized 45-350t/h Three-stage screening with customized holes

Gravity separation section

Equipment type Recommended Parameters Sorting index
Roughing spiral chute Ø1200mm fiberglass Feeding concentration 30-40%
Sweeping spiral chute Ø1200mm glass fiber reinforced plastic Tailings grade≤8% Cr₂O₃

Magnetic separation section

  • Permanent magnet multi-cylinder magnetic separator: field strength 1500 gauss + 7000 gauss

 

Customized Service

We provide a full range of sand chrome ore beneficiation production line and process flow solutions, including:
Process flow optimization design (site layout planning, 3D drawing design)
Equipment selection and production (equipment configuration and production)
Installation and commissioning and technical training (engineers to guide the installation and commissioning, full technical support)

📞 Contact us to learn about Sand Chrome Ore Beneficiation Process and get exclusive Sand Chrome Ore Production Line program and quotation!

CONTACT US

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