Titanium Zirconium Alluvial Ore Beneficiation Production Line And Process Flow

Titanium Zirconium Alluvial Ore Beneficiation Production Line and Process Flow Solution

Titanium Zirconium Alluvial Ore Production Line,Titanium Zirconium Ore Beneficiation Process,Zirconium Titanium Ore Equipment

I. Program Overview

This program designs a complete set of "wet roughing-dry selecting" combined process for the characteristics of ilmenite, rutile, zircon and other heavy minerals of ilmenite and zircon sand ore. The titanium and zircon sand ore production line adopts the process route combining multi-stage gravity separation, magnetic separation and electrostatic separation, and finally obtains high-quality titanium concentrate (TiO₂ ≥ 48%) and zircon sand concentrate (ZrO₂ ≥ 65%) through graded sorting and in-depth purification.

Second, titanium and zircon sand ore beneficiation process flow description

1. Wet roughing system

   • Pre-treatment section:

     • Raw ore is uniformly fed through silo

     • Tumbler sieve grading and removing impurities (sieve hole 3-6mm)

     • High-pressure water gun flushing to remove clay

   • Gravity enrichment section:

     • Spiral chute roughing (feed concentration 30-35%)

     • Shaking table selection to increase the grade of heavy minerals

   • Magnetic separation section:

     • Medium to strong magnetic separator to separate ilmenite

2. Dry Concentration System

   • Pretreatment section:

     • Buffer storage in silo

     • Rotary dryer (temperature 80-120°C)

     • Dry magnetic separator to remove weak magnetic impurities

   • Electrostatic separation and purification section:

     • High-voltage electrostatic separator separates conductive minerals (rutile) from non-conductive minerals (zircon).

     • Multi-stage electrostatic separation to ensure product purity

   • The final selection section:

     • Re-magnetic separation of titanium concentrate for purification

     • Zircon sand electrostatic sorting to remove impurities

Third, titanium and zircon sand ore production line key equipment configuration

Fourth, titanium zircon ore beneficiation technology and economic indicators

1. Process index

   • Processing capacity: 20-300t/h

   • Titanium concentrate grade: TiO₂≥48%, recovery rate≥85%.

   • Zircon sand grade: ZrO₂≥65%, recovery rate≥80%.

   • Comprehensive recovery rate: heavy minerals ≥ 90

V. Advantages of titanium and zircon sand ore beneficiation program

1. Technological innovation

   • Combined "wet-dry" process, adapting to different mineral characteristics.

   • Multi-stage magnetostatic separation combination, improve separation efficiency

   • Multi-stage system realizes accurate sorting

2. Economic Benefits

   • Payback period: 1-2 years

   • Reduce the operation cost by 20-25

   • Equipment operation rate ≥90%.

VI. Zirconium titanium sand ore beneficiation technical services

1. Pre-service

   • Titanium and zirconium ore dressing process design, site planning, drawing design

   • Selection and configuration of equipment for zirconium and titanium ore processing.

2. Mid-term service

   • Engineer visit to guide the installation and commissioning

   • Operator training

   • Trial production optimization

3. Later service

   • Equipment maintenance guidance

   • Spare parts supply

This zirconia ore beneficiation process solution can be customized according to the specific nature of the ore and your needs, we provide a full set of technical services from engineering design to industrial production, to ensure that the zirconia ore production line to achieve the best operating results.

We have several titanium zirconium sand ore beneficiation production line project experience, if you need to get the customized zirconium titanium sand ore production line solution and quotation, please contact us!