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Monazite Production Line and Process Solutions

OreSolution specializes in designing monazite production line to efficiently recover monazite concentrate through gravity sorting, magnetic separation and electrowinning. Customized solutions to enhance the recovery of rare earths, manufacturers provide equipment and technical support throughout the process!

 

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Monazite Production Line and Process Solution

Monazite Beneficiation Process-Monazite Equipment

I. Program Overview

The monazite production line and process solution adopts the combined process of "wet roughing - dry selecting" for the recovery of monazite (rare-earth phosphate minerals) from beach sand ore. Through the combination of gravity sorting and magnetic separation, it realizes the efficient enrichment and purification of monazite, which is especially suitable for the treatment of monazite-containing coastal sand ore or weathered shell deposits.

Second, monazite beneficiation process details

  1. Wet roughing section

    • Washing and screening:

      • Tumbler screen/rotary scrubber to remove shells, coarse sand and other impurities

    • Gravity enrichment:

      • Spiral chute group: preliminary enrichment of heavy minerals

      • Shaking table: fine separation to increase the grade of the coarse concentrate

  2. Dry Concentration Section

    • Drying System:

      • Ore dryer

      • Ensure that the surface properties of the minerals are not damaged

    • Magnetic separation and purification:

      • Specialized magnetic separator for monazite (low, medium and strong three-roller magnetic field)

      • Remove ilmenite, garnet and other magnetic minerals.

      • Specialized monazite magnetic separator for monazite industry.
  3. Tailings processing

    • Further recovery of zircon, rutile, etc.

Third, monazite production line core equipment configuration

Process section Main equipment Technical Characteristics
Pre-treatment Tumbler screen/rotary scrubber Capacity 50-300t/h
Wet gravity separation Spiral chute set Ore feeding concentration 30-35
  6-S shaking table Stroke adjustable 8-22mm
Dry Concentration Dryer Evaporation intensity 40kg/m³-h
  Magnetic separator for monazite Three rolls of different magnetic field strength sorting

Fourth, monazite beneficiation production line and process advantages and features

  1. High-efficiency recovery system

    • Wet gravity beneficiation effectively enriches monazite.

    • Specialized magnetic separator precisely separates monazite

    • Rare earth oxides recovery rate ≥80%.

  2. Energy saving and environmental protection design

    • No chemicals added in the gravity separation section

    • Drying waste heat recycling

    • Comprehensive recycling of tailings

  3. Stable operation performance

    • Wear-resistant and anti-corrosion design

    • Simple flow and easy to operate

    • Adapt to the characteristics of beach sand ore

  4. Flexible configuration

    • Shaking table configuration can be adjusted according to the grade of raw ore.

    • Modularized design for easy expansion

    • Can be integrated into the titanium and zirconium beneficiation production line.

V. Final product index

Product Rare Earth Oxide (TREO) Content Typical Recovery
Monazite concentrate ≥55% 75-90%

Sixth, the whole process service

  1. Program Design

    • Monazite beneficiation process design

    • Dolomite equipment selection and configuration

    • Dolomite production line plant layout planning, drawing design

  2. Production Support

    • Dolomite equipment supply

    • Dolomite beneficiation equipment on-site engineers to guide the installation and debugging

    • Operation training

    • After-sales service

If you need specific monazite production line program or monazite beneficiation technology, please consult us to provide you with monazitebeneficiationproduction line program and quotation!

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