Manganese Ore Production Line and Process Solution

Manganese Ore Production Line and Process Solution

I. Program Overview

This manganese ore beneficiation production line adopts the magnetic separation process route of "Strong Magnetic Roughing - Medium Magnetic Selection" for the weak magnetic characteristics of manganese minerals. Through the design of multi-gradient magnetic separation system, the grade of manganese ore can be increased by 4%-20%, which is especially suitable for separating high-phosphorus, high-silicon and low-iron manganese ore. Manganese ore production line and process solutions are characterized by simple flow, stable operation and remarkable economic benefits.

Second, manganese ore beneficiation process flow details

1. Crushing and grinding section

   • Three sections and one closed-circuit crushing system (jaw + cone)

   • Closed-circuit grinding with ball mill and spiral classifier

2. Strong magnetic roughing section

   • Adopting special strong magnetic separator for manganese ore

   • Preliminary removal of veinstone minerals

   • Roughing tailings are directly discharged to tailings thickener

3. Classification section

   • Classification by spiral classifier

   • Coarse particles enter jigger

   • The bottom stream enters the middle magnetic separation

   • Overflow into thickener

4. Medium magnetic separation section

   • Adopting medium-strength magnetic separator

   • Concentrate tailings discharge to tailings thickener

   • Concentrate and thickening underflow converge.

5. Thickening and dewatering section

   • High-efficiency thickener thickening

   • Overflow return water utilization

   • The bottom stream is the final concentrate

Third, the core equipment configuration of manganese ore production line

Advantageous features of manganese ore beneficiation production line

1. High-efficiency sorting technology

   • Adopting gradient magnetic separation process, realizing high efficient enrichment of manganese ore.

   • Manganese grade is increased by 4%-20%.

2. Energy-saving design

   • Optimized magnetic circuit design of magnetic separator reduces energy consumption by 30%.

   • Utilization rate of return water is over 90%.

3. Stable and reliable

   • Wear-resistant design, long service life

   • Simple flow, convenient operation and maintenance

   • Adapt to all kinds of manganese ore sorting

V. Core equipment of manganese ore production line

Manganese ore beneficiation equipment mainly consists of crusher, ball mill, spiral classifier, jigger, strong magnetic separator, multi-roll magnetic separator and so on.

Services for the whole process

1. Engineering design and equipment selection

   • Manganese ore dressing process design

   • Manganese ore dressing equipment configuration program

   • Manganese ore production line plant layout planning, drawing design

2. Equipment supply and installation

   • Full set of manganese ore equipment supply

   • Engineers to guide the installation and commissioning

   • Operation training

3. After-sales service

   • Warranty Service

   • Technical upgrade

   • Spare parts supply

We have a number of successful manganese ore beneficiation project experience, according to your manganese ore characteristics and production needs, to provide the best manganese ore production line program and quotation, welcome to consult.